Advanced Steel Construction

Vol. 21, No. 1, pp. 73-82 (2025)


 REPAIRING EFFECT OF DOUBLE-SIDED ARRAY STEEL-RODS

REINFORCEMENT METHOD FOR U-RIB CRACKS

 

Cheng Meng, Zhi-Yuan Yuanzhou *, Bo-Hai Ji, Zhuang-Zhuang Chen and Jun-Yuan Xia

College of Civil and Transportation Engineering, Hohai University, Nanjing, Jiangsu, 210098, China

*(Corresponding author: E-mail:This email address is being protected from spambots. You need JavaScript enabled to view it.)

Received: 21 March 2024; Revised: 16 December 2024; Accepted: 16 December 2024

 

DOI:10.18057/IJASC.2025.21.1.7

 

View Article   Export Citation: Plain Text | RIS | Endnote

ABSTRACT

U-rib cracks are one of the typical fatigue cracking modes in steel box girders. To address this issue, a double-sided reinforcement technique, incorporating microstructural damage by using steel rods and steel plates, was proposed. The mechanical performance of steel-rod reinforcement (SRR) and steel-rod plate reinforcement (SRPR) was evaluated using a series of compact tension-shear (CTS) specimens under varying loading angles. Subsequently, finite element models were employed to simulate and compare the maintenance effects of the two configurations. Finally, field application and monitoring were conducted on a U-rid long fatigue crack in a real bridge. The results indicated that both SRR and SRPR significantly improved the tensile strength, effectively reducing the KI at the crack tip, with SRPR exhibiting stronger shear resistance. Monitoring data collected before and after maintenance demonstrated that the proposed new methods reduced stress concentration at the crack tip, inhibiting fatigue crack propagation.

 

KEYWORDS

Steel-rod and steel plate, Structural damage, Fatigue crack, Effect evaluation, Field maintenance


REFERENCES

[1] Fisher, J.W. and Roy, S., Fatigue of steel bridge infrastructure, Structure and Infrastructure Engineering, 7, 457-475, 2011. https://doi.org/10.1080/15732479.2010.493304

[2] Jong, F.B.P., Overview fatigue phenomenon in orthotropic bridge decks in The Netherlands, 2004 Orthotropic Bridge Conference, Sacramento, 489-512, 2004.

[3] Gao, T., Yuanzhou, Z.Y., Ji, B.H. and Xie, Z., Vision-based fatigue crack automatic perception and geometric updating of finite element model for welded joint in steel structures, Computer-aided Civil and Infrastructure Engineering, 1-17, 2024. https://doi.org/10.1111/mice.13166

[4] Patel, A.B. and Pandey, R.K., Fatigue crack growth under mixed-mode loading, Fatigue & Fracture of Engineering Materials & Structures, 4(1), 65-77, 2007.

[5] Fang, L., Fu, Z.Q., Ji, B.H. and Kainuma, S., Research on mixed mode crack drilling under out-of-plane shear in steel bridge deck, International Journal of Fatigue,156, 106679, 2022. https://doi.org/10.1016/j.ijfatigue.2021.106679

[6] Yao, Y., Ji, B.H., Fu, Z.Q., Zhou, J. and Wang, Y.X., Optimization of stop-hole parameters for cracks at diaphragm-to-rib weld in steel bridges, Journal of Constructional Steel Research, 162, 105747,2019. https://doi.org/10.1016/j.jcsr.2019.105747

[7] Gong, H., Jin, Z.G., Yang, F.P., and Mao, W.T., Analysis of stop-hole effects on mode I-II fatigue crack behavior for Q420 steel using experiments, FEM and variable length RNN approaches, Theoretical and Applied Fracture Mechanics, 124, 103823, 2023. https://doi.org/10.1016/j.tafmec.2023.103823

[8] Yamada, K., Ishikawa, T. and Kakiichi, T., Rehabilitation and improvement of fatigue life of welded joints by ICR treatment, Advanced Steel Construction. 11(3), 294304, 2015.  https://doi.org/10.18057/IJASC.2015.11.3.4

[9] Yuanzhou, Z.Y., Ji, B.H., Fu, Z.Q., Kainuma, S. and Tsukamoto, S., Fatigue crack retrofitting by closing crack surface, International Journal of Fatigue. 119(Feb), 229-237, 2019. https://doi.org/10.1016/j.jcsr.2017.12.015

[10] Yuanzhou, Z.Y., Ji, B.H., Wang, Q.D., and Fu, Z.Q., Investigation on crack behaviours by closing its surface using impact treatment, Journal of Constructional Steel Research, 156 (May), 1-8, 2019. https://doi.org/10.1016/j.jcsr.2019.01.009

[11] Miki, C., Fatigue damage in orthotropic steel bridge decks and retrofit works, International Journal of Steel Structures, 6(4), 255-267, 2006.

[12] Fu, Z.Q., Wang, Q.D., Ji, B.H. and Yuanzhou, Z.Y., Rewelding repair effects on fatigue cracks in steel bridge deck welds, Journal of Performance of Constructed Facilities, 31(6), 04017094, 2017. https://ascelibrary.org/doi/10.1061/%28ASCE%29CF.1943-5509.0001083

[13] Jiang, F., Ding, Y.L., Song, Y.S., Geng, F.F. and Wang, Z.W., CFRP strengthening of fatigue cracks at U-rib to diaphragm welds in orthotropic steel bridge decks: Experimental study, optimization, and decision-making, Structures, 43, 1216-1229, 2022. https://doi.org/10.1016/j.istruc.2022.07.039

[14] Wang, C.S, Zhai, M.S., Duan, L. and Wang, Y.Z., Cold reinforcement and evaluation of steel bridges with fatigue cracks, Journal of Bridge Engineering, 23(4), 04018014, 2018. https://doi.org/10.1061/(ASCE)BE.1943-5592.0001219

[15] Meng. C., Yuanzhou, Z.Y., Ji. B.H., Chen, Z.Z. and He, B., Static analysis on fatigue crack retrofitting using steel-rod reinforcement method, Thin-Walled Structures, 198, 111687, 2024. https://doi.org/10.1016/j.tws.2024.111687

[16] Richard, H.A. and Benitz, K., A loading device for the creation of mixed mode in fracture mechanics, International Journal of Fracture, 22,5558, 1983. https://doi.org/10.1007/BF00942726

[17] Rittel, D., A hybrid experimental-numerical investigation of dynamic shear fracture, Engineering Fracture Mechanics. 72(1), 73-89, 2005. https://doi.org/10.1016/j.engfracmech.2004.01.013

[18] Zhou, G.P. and Chen. H., Influence of strain gauge position on the calculation of dynamic stress intensity factors, Journal of Harbin Engineering University, 41(12) 1772-1778, 2020. (in Chinese). http://dx.doi.org/10.11990/jheu.201906086

[19] Wright, W.J., Fracture toughness requirements for highway bridges: past and future trends, Progress in Structural Engineering and Materials, 4(1) 96-104, 2010. https://doi.org/10.1002/pse.99

[20] Richard, H.A., Some theoretical and experimental aspects of mixed mode fractures, Proceedings of the 6th International Conference on Fracture, New Delhi, India, 3337-3344, 1984.

[21] Fu, Z.Q., Ji, B.H., Ye, Z. and Wang, Y.X., Fatigue evaluation of cable-stayed bridge steel deck based on predicted traffic flow growth, KSCE Journal of Civil Engineering, 21(4), 1400-1409, 2017. https://doi.org/10.1007/s12205-016-1033-0

[22] Ministry of Transport of the Peoples Republic of China, Specifications for Design of Highway Steel Bridge: JTG-D64, 2015. (In Chinese).

[23] Ji, B.H., Chen, X., Liu, R. and Yang, M.Y., A numerical study on the fatigue effect of trough-deck plate weld joint to steel bridge deck system, Progress in Steel Building Structures, 16(6), 56-62, 2014. (In Chinese). https://doi.org/10.13969/j.cnki.cn31-1893.2014.06.007

[24] Wang, Y.X., Fu, Z.Q., Ge, H.B., Ji, B.H. and Hayakawa, N., Cracking reasons and features of fatigue details in the diaphragm of curved steel box girder, Engineering Structures, 201, 109767, 2019. https://doi.org/10.1016/j.engstruct.2019.109767

[25] Matsuiski, M. and Endo, T., Fatigue of metals subjected to varying stress, Japan Society of Mechanical Engineering, 96, 100-103,1968.