Advanced Steel Construction

Vol. 21, No. 5, pp. 436-447 (2025)


 EXPERIMENTAL RESEARCH ON MECHANICAL PERFORMANCE OF

COLD-FORMED THIN-WALL FABRICATED RACK COLUMNS

 

Yan-Bo Qu 1, Gan Tang 1, *, Ling-Feng Yin 2 and Ren-Yi Shi 1

1 Department of Civil and Airport Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, 211106, China

2 School of Civil Engineering, Southeast University, SiPaiLou 2, Nanjing 210096, China

*(Corresponding author: E-mail:This email address is being protected from spambots. You need JavaScript enabled to view it.)

Received: 4 August 2024; Revised: 16 January 2025; Accepted: 6 February 2025

 

DOI:10.18057/IJASC.2025.21.5.6

 

View Article   Export Citation: Plain Text | RIS | Endnote

ABSTRACT

The increasing prevalence of thin-wall fabricated rack has heightened demands on the load-bearing capabilities of structural components, particularly columns. Traditional cold-formed thin-wall single-limb columns are now often inadequate for safety standards, prompting the need for innovative column designs and reinforcement techniques. A prevalent reinforcement strategy involves transforming single-limb columns into double-limb configurations. This study employs experimental and theoretical analyses to evaluate the mechanical properties of both single-limb and double-limb columns, proposing reinforcement methods such as force transfer plates. The research includes: (1) designing load-bearing tests for both column types to determine load-displacement curves and ultimate capacities; (2) developing an enhanced finite element model to validate mechanical performance against experimental data; and (3) conducting a parametric study on factors influencing the mechanical behavior of double-limb columns, providing guidelines for their practical application.

 

KEYWORDS

Steel storage rack, Cold-formed thin-walled, Coupled composite column, The simulation of the finite element model, Parametric analysis


REFERENCES

[1] H. Mashaly, A. H. A. Abdelrahman, F. A. Salem, N. S. Mahmoud. EVALUATION OF LOCAL-PLATE BUCKLING COEFFICIENT FOR THE DESIGN OF COLD-FORMED STEEL-LIPPED CHANNEL CROSS SECTIONS: NUMERICAL SIMULATIONS AND DESIGN RECOMMENDATIONS. Advanced Steel Construction. (2024): 20, 30-38.

[2] Affolter Ch., Piskoty G., Wullschleger L. Collapse of a high storage rack. Engineering Failure Analysis. (2009): 16: 1846-1855.

[3] Tian Y.S., Godley M.H.R., Wang J. Racking strength and stiffness of cold-formed steel wall frames. Journal of Constructional Steel Research. (2004), 7: 1069-1093.

[4] Gao, W, Wan, J & Liu, S 2021. A Stability Design Theory for the Steel Members Using Asymmetric Thin-Walled Open-Sections. Progress in Steel Building Structures. (2021) vol. 23, no. 5, pp. 53-62 and 72.

[5] Trouncer, Adam Nevil and Kim J.R. Rasmussen. Flexuraltorsional buckling of ultra light-gauge steel storage rack uprights. Thin-walled Structures. 81 (2014): 159-174.

[6] Kilar, Vojko et al. Seismic analysis of an asymmetric fixed base and base-isolated high-rack steel structure. Engineering Structures. 33 (2011): 3471-3482.

[7] Obst, Maciej et al. Experimental investigation of four-point bending of thin walled open section steel beam loaded and set in the shear center. Scientific Reports. (2022): Vol:12, No.1:7275.

[8] Pala, Yaşar et al. Improvement of Buckling Behavior of Cold Formed Steel Uprights with Open Cross Section Used in Storage Rack Systems. World Academy of Science, Engineering and Technology, International Journal of Civil and Environmental Engineering. (2017): Vol:4, No:5.

[9] Davies, J. Michael et al. The design of perforated cold-formed steel sections subject to axial load and bending. Thin-walled Structures. 29 (1997): 141-157.

[10] Shanmugam, N. E. and M. Dhanalakshmi. Design for openings in cold-formed steel channel stub columns. Thin-walled Structures. 39 (2001): 961-981.

[11] Freitas, Arlene Maria Sarmanho et al. Analysis of steel storage rack columns. Journal of Constructional Steel Research. 61 (2005): 1135-1146.

[12] Moen, Cristopher Dennis and Benjamin W. Schafer. Elastic buckling of cold-formed steel columns and beams with holes. Engineering Structures. 31 (2009): 2812-2824.

[13] Baldassino, Nadia et al. An experimental investigation on solid and perforated steel storage racks uprights. Journal of Constructional Steel Research. (2019): Vol.155: 409-425.

[14] Talebian N, Gilbert B P, Pham C H, et al. Parametric Studies and Design Rules for Local and Distortional Biaxial-Bending Capacity of Cold-Formed Steel Storage-Rack Uprights. Journal of Structural Engineering. (2020): 146(3).

[15] Ren C, Wang B, Zhao X. Numerical predictions of distortional-global buckling interaction of perforated rack uprights in compression. Thin-Walled Structures. (2019): Vol.136:292-301.

[16] GB/T228.1-2021.Metallic materialsTensile testingPart 1: Method of test at room temperature.

[17] EN15512:2022. Steel static storage systems - Adjustable pallet racking systems - Principles for structural design.

[18] Zhao G. Study on stability performance of axial compression members of H-section of Q345GJ steel. Chongqing University. (2011).

[19] Qin Y. Theoretical and experimental study on axial compressive properties of cold-formed thin-walled steel low-rise residential wall column system. Tongji University. (2006).

[20] Shen Z, Guo X. Stability coefficient of compression rod of aluminum alloy extrusion profile with symmetrical cross-section. Journal of Building Structures. (2001): (04): 31-36+48.

[21] Casafont M, Roure F, Pastor M. Distortional buckling test for steel storage rack columns. Structures and Buildings. (2013): 166(8):392-402.

[22] Gu M, Zhang Q. Research on the introduction of first-order buckling modes as initial defects. Proceedings of the Fifth National Symposium on Modern Structural Engineering. (2005).

[23] GB50017-2017. Standard for design of steel structures.

[24] EN1993-1-5. Design of steel structures-Part1-5: Plated structural elements.

[25] Claudio Bernuzzi, Alice Pieri. Warping influence on the static design of unbraced steel storage pallet racks. Thin-Walled Structures. (2014), Vol.79:71-82.

[26] Claudio Bernuzzi, Castiglioni Carlo A. Experimental Analysis on the Cyclic Behavior of Beam-to-column Joints in Steel Storage Pallet Racks. Thin-Walled Structures. (2001): (39):841-859.

[27] J. J. Moy, C. S. Tan, EXPERIMENTAL STUDY OF SCISSOR FRAME STRUCTURES WITH FEM VALIDATION OF LOAD IMPACT ON MANUAL LOCKING MECHANISM. Advanced Steel Construction. (2024):20, 160-168.

[28] Aguirre C. Seismic Behavior of Rack Structures. Journal of Constructional Steel Research. (2005): 61(5): 607-624.

[29] Alavi B, Gupta A. Performance-Based Seismic Design of an Industrial Storage Rack System. Structures Congress. (2008):1-10.

[30] Aktepe, Rafet and Burcu Guldur Erkal. State-of-the-art review on measurement techniques and numerical modeling of geometric imperfections in cold-formed steel members. Journal of Constructional Steel Research. (2023): Vol.207:107942.